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It is reasonably common to have sand harden, especially when new.
It is not entirely clear whether sand bed hardening is a purely physical process involving calcium carbonate deposition (or other minerals) that cements grains together, or whether it is mediated by bacterial processes, but it does not always happen.
It happens most frequently to new sand, and especially when the pH is high (as when using limewater). It happened to me when I first set up my first tank, but not when adding tanks to the existing system using the same type of sand. I would guess that higher alkalinity and calcium also contribute, as well as lower magnesium.
Often the effect disappears as tanks mature (the hard sections stay hard, but unclumped sand stays that way, and new sand won't as readily clump).
The addition of organisms (cucumbers, etc) seems to delay or stop the process as they keep it mixed up and perhaps break tiny links between grains before they become too established.
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Randy Holmes-Farley
Club 65535
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